Sony Pixel Power calrec Sony

Startup's Vision AI Software Trains Itself - in One Hour - to Detect Manufacturing Defects in Real Time

18/08/2022

Cameras have been deployed in factories for over a decade - so why, Franz Tschimben wondered, hasn't automated visual inspection yet become the worldwide standard?

This question motivated Tschimben and his colleagues to found Covision Quality, an AI-based visual-inspection software startup that uses NVIDIA technology to transform end-of-line defect detection for the manufacturing industry.

The simple answer is that these systems are hard to scale, said Tschimben, the northern Italy-based company's CEO. Material defects, like burrs, holes or scratches, have varying geometric shapes and colors that make identifying them cumbersome. That meant quality-control specialists had to program inspection systems by hand to fine-tune their defect parameters.

Covision's software allows users to train AI models for visual inspection without needing to code. It quadruples accuracy for defect detection and reduces false-negative rates by up to 90% compared with traditional rule-based methods, according to Tschimben.

The software relies on unsupervised machine learning that's trained on NVIDIA RTX A5000 GPUs. This technique allows the AI in just one hour to teach itself, based on hundreds of example images, what qualifies as a defect for a specific customer. It removes the extensive labeling of thousands of images that's typically required for a supervised learning pipeline.

The startup is a member of NVIDIA Metropolis - a partner ecosystem centered on vision AI that includes a suite of GPU-accelerated software development kits, pretrained models and the TAO toolkit to supercharge a range of automation applications. Covision is also part of NVIDIA Inception, a free, global program that nurtures cutting-edge startups.

In June, Covision was chosen from hundreds of emerging companies as the winner of a startup award at Automate, a flagship conference on all things automation.

Reducing Pseudo-Scrap Rates In manufacturing, the pseudo-scrap rate - or the frequency at which products are falsely identified as defective - is a key indicator of a visual-inspection system's efficiency.

Covision's software, which is hardware agnostic, reduces pseudo-scrap rates by up to 90%, according to Tschimben.

As an item passes through a production line, a camera captures an image of it. Then, Covision's real-time AI model analyzes it. Finally, it sends the information to a simple user interface that displays image frames: green for good pieces and red for defective ones.

For GKN Powder Metallurgy, a global producer of 13 million metal parts each day, the above steps can occur in as quick as 200 milliseconds per piece - enabled by Covision software and NVIDIA GPUs deployed at the production line.

Two to six cameras usually inspect one production line at a factory, Tschimben said. And one NVIDIA A5000 GPU on premises can process the images from four production lines in real time.

NVIDIA GPUs are robust and reliable, he added. The TensorRT SDK and CUDA toolkit enable our developers to use the latest resources to build our platform, and the Metropolis program helps us with go-to-market strategy - NVIDIA is a one-stop solution for us.

Plus, being an Inception member gives Covision access to free credits for NVIDIA Deep Learning Institute courses, which Tschimben said are very helpful hands-on resources for the company's engineers to stay up to date on the latest NVIDIA tech.

Increasing Efficiency, Sustainability in Industrial Production In addition to identifying defective pieces at production lines, Covision software offers a management panel that displays AI-based data analyses of improvements in a production site's quality of outputs over time - and more.

It can show, for example, which site out of a company's many across the world is producing the best metal pieces with the highest production-line uptime, or which production line within a factory needs attention at a given moment, Tschimben said.

This feature can help managers make high-level decisions to optimize factory efficiency, globally.

There's also a sustainability factor, Tschimben said. Companies want to reduce waste. Our software reduces production inefficiencies, increasing sustainability and making the work more streamlined.

Reducing pseudo-scrap rates using Covision software means that companies can produce materials at higher efficiency and profitability levels, and ultimately waste less.

Covision software is deployed at production sites across the U.S. and Europe for customers including Alupress Group and Aluflexpack, in addition to GKN Powder Metallurgy.

Learn more about NVIDIA Metropolis and apply to join NVIDIA Inception.

Attend NVIDIA GTC, running online Sept.19-22, to discover how vision AI and other groundbreaking technologies are shaping the world.
LINK: https://blogs.nvidia.com/blog/2022/08/18/covision-visual-inspection-fo...
See more stories from nvidia

North America Stories

12/05/2026

Beyond the Hype: A Strategic Post-Hoc Analysis of NAB 2026

Beyond the Hype: A Strategic Post-Hoc Analysis of NAB 2026 If NAB Show 2026 had an underlying theme, it was a quiet, industry-wide pivot from the high-energy sp...

12/05/2026

G&D and CT Square Establish Joint Venture for India and Middle East Distribution

Guntermann and Drunck (G&D), a Panoptec Technologies Group company, and CT Square, led by Chandresh Shah, have announced a joint venture to distribute G&D and V...

12/05/2026

Telemundo Reports Record Advertiser Demand for FIFA World Cup 2026 Coverage

With 30 days until the start of the FIFA World Cup 2026, Telemundo, the exclusive Spanish-language home of the tournament in the United States, has announced th...

12/05/2026

NHLs Stanley Pup Returns for Third Year on June 8

The NHL has announced the return of Stanley Pup for its third consecutive year, a 90-minute special featuring adoptable rescue dogs competing on a miniature rin...

12/05/2026

NBCUniversal Outlines Ad Technology and Content Strategy at 2026 Upfront

NBCUniversal presented its 2026 Upfront to advertisers at Radio City Music Hall, detailing upcoming programming across NBC, Peacock, Bravo, and Versant properti...

12/05/2026

FOX Sports Funds Fandom Research Initiative at Harvard Kennedy School

FOX Sports has announced funding for the Fandom and Social Connection Initiative at Harvard Kennedy School's Shorenstein Center on Media, Politics, and Publ...

12/05/2026

TNDV and Live Media Support NCAA Final Four Weekend for 13th Consecutive Year

TNDV and Live Media, both divisions of Live Media Group, supported live broadcast coverage around NCAA Final Four weekend in Indianapolis, including the March M...

12/05/2026

European Football Alliance Signs Distribution Agreement with Fubo Sports Network

The European Football Alliance (EFA) has announced a content distribution agreement with Fubo Sports Network, the free ad-supported streaming TV (FAST) channel ...

12/05/2026

ESPN, TelevisaUnivision Ink Deal to Produce Additional Spanish-Language Super Bowl LXI Telecast

For the first time, Spanish-speaking fans in the U.S. will have two separate tel...

12/05/2026

CP Communications Manages RF Spectrum for Kentucky Derby Week

CP Communications led a comprehensive spectrum management initiative on behalf of Churchill Downs during Kentucky Derby week, coordinating RF assets across the ...

12/05/2026

LiveU and DRONERESPONDERS Announce Partnership for Public Safety Drone Video Transmission

LiveU has announced a strategic partnership with DRONERESPONDERS, a 501(c)3 non-...

12/05/2026

BMC TV Selects Open Broadcast Systems 5G Flyaway for Horse Racing Transmissions

Open Broadcast Systems has announced that BMC TV, a specialist in IP transport of broadcast content, has selected the Open Broadcast Systems 5G Flyaway solution...

12/05/2026

NEP Europe to Deliver Broadcast Solutions for Eurovision Song Contest 2026 in Vienna

NEP Europe, part of NEP Group, has announced it will deliver broadcast solutions...

12/05/2026

Grass Valley Expands Collaboration with Ravensbourne University London on Media Production Education

Grass Valley has announced continued collaboration with Ravensbourne University ...

12/05/2026

Stats Perform Launches Opta Pulse AI-Assisted Video Creation Platform

Stats Perform has announced the launch of Opta Pulse, an AI-assisted video creation and distribution platform for leagues, rights holders, and broadcasters. The...

12/05/2026

FOX Sports and Sesame Workshop Announce Collaboration for FIFA World Cup 2026

FOX Sports has announced a collaboration with Sesame Workshop to integrate Sesame Street characters into FOX Sports' FIFA World Cup 2026 programming. Conten...

12/05/2026

Little Show, Giant Heart: NHL in ASL Earns Two Sports Emmy Nominations in 2026

To date, NHL Productions has produced 19 broadcasts with commentary in American Sign Language NHL in ASL (American Sign Language) may be just one show, but the...

12/05/2026

At Its Annual Brandcast, YouTube Aims To Show Why Sports Is No Longer Just the Game

Google's Brian Albert: creators, athletes, highlights, nostalgia, second-scr...

12/05/2026

Your Next Double Feature: Old Joy and Past Lives

A still from Past Lives by Celine Song, an official selection of the Premieres program at the 2023 Sundance Film Festival. (Courtesy of Sundance Institute | p...

12/05/2026

CNN Pushes Into Lifestyle Products with CNN Weather' App Launch

Share Copy link Facebook X Linkedin Bluesky Email...

12/05/2026

Marshall Electronics Cameras Elevate Elite Equestrian Com...

Tyrell Corporation, specialists in high-end live sports and entertainment broadcasts, was tasked with delivering compelling broadcast coverage of premier equest...

12/05/2026

IBC2026 registration opens as international media industr...

Registration is now open for IBC2026 as the global media, entertainment and technology community prepares to converge on the RAI Amsterdam from 11 14 September ...

12/05/2026

Ross Video Showcases Unified Production Workflows at Broa...

Ross Video, a global leader in live video production technology, will present its latest innovations and integrated production workflows at BroadcastAsia 2026, ...

12/05/2026

With over 50bn euros in assets under management and recor...

500 selected leaders from around the world across start-ups, corporates, and venture capital. Over 50bn in assets under management among attending investors, a...

12/05/2026

Randy Koeman Joins CVP as Part of Continued European Expa...

CVP, one of Europe's leading suppliers of professional video and broadcast solutions, has appointed Randy Koeman as Sales Manager, Netherlands, marking anot...

12/05/2026

Taiwan Television selects PlayBox Neo Suite multi-channel...

Taiwan Television has expanded its HD content ingest workflow capabilities by investing in the PlayBox Neo Suite - a leading multi-channel multi-server UHD/HD/S...

12/05/2026

Jigsaw24 Appoints Tom Laker and Ashish Chauhan to Support...

Jigsaw24 is strengthening its media team with the appointment of Tom Laker as Client Director and Ashish Chauhan as Project Manager. These strategic hires bring...

12/05/2026

Pebble brings future-ready playout innovation to Broadcas...

Broadcast playout leader showcases hybrid IP infrastructure and workflow automation with Videoland deployment as regional benchmark...

12/05/2026

dzjinius to Showcase All-in-one Production Management Pla...

dzjinius, the all-in-one production management platform for the media and entertainment industry, will showcase its centralised approach to production workflows...

12/05/2026

G&D and CT Square Launch New Joint Venture in India

Share Copy link Facebook X Linkedin Bluesky Email...

12/05/2026

Congress Urged to Protect Live Sports on Broadcast TV

Share Copy link Facebook X Linkedin Bluesky Email...

12/05/2026

Roku to Stream Inaugural Enhanced Games in North America

Share Copy link Facebook X Linkedin Bluesky Email...

12/05/2026

Austrian Broadcaster Selects Lawo, SLG Broadcast for Studio Upgrade

Share Copy link Facebook X Linkedin Bluesky Email...

12/05/2026

NUGEN Audio Debuts Enhanced DialogCheck at MPTS 2026

NUGEN Audio will debut Version 1.1 of DialogCheck, its intelligent dialog intelligibility and compliance tool, at the 2026 Media Production & Technology Show (S...

12/05/2026

Disguise Powers Interactive LED Castle for Laura Pausini

The reactive visuals can adapt to any stage or screen setup and comprise 50 layers of Notch content Today, Disguise announced that its high performance GX 3 m...

12/05/2026

DoPchoice Intros Light-Shaping Accessories for ARRI Omnib...

Snapgrid , Snapbag & Airglow Expand Creative Control for the ARRI Modular LED BarFollowing the launch of the ARRI Omnibar, DoPchoice introduces a dedicated li...

12/05/2026

Tribeca Festival Unveils 2026 Games Program

May 12th, 2026 Press Materials Available Here TRIBECA FESTIVAL UNVEILS 2026 GAMES PROGRAM Tribeca Celebrates Its 25th Anniversary With World Premieres and Pl...

12/05/2026

Madonna Brings The World Premiere Of Confessions II To 2026 Tribeca Festival

May 12th, 2026 Press Materials Available Here MADONNA BRINGS THE WORLD PREMIERE OF CONFESSIONS II TO 2026 TRIBECA FESTIVAL The Global Icon Will Unveil a Cine...

12/05/2026

Macarena Garca and Carlos Cuevas star in 'El Acercamiento de la Mujer Cactus y el Hombre Globo'

Back to All News Macarena Garc a and Carlos Cuevas star in El Acercamiento de l...

12/05/2026

Netflix Unveils Documentary on Norway's 26-Year Journey to This Year's World Cup

Back to All News Netflix Unveils Documentary on Norway's 26-Year Journey to...

12/05/2026

The Netflix Effect

Back to All News The Netflix Effect Ted Sarandos co-CEO Social Impact 12 May 2026 Global Link copied to clipboard Download all assets Ten years ago, Ne...

12/05/2026

News Test

This is my news content...

12/05/2026

NVIDIA and SAP Bring Trust to Specialized Agents

From finance and procurement to supply chain and manufacturing, specialized AI agents are moving into the enterprise systems where business decisions are made, ...

11/05/2026

Ross Production Services 48-Foot HyperMax-1 Truck Quickly in Demand

New production unit features not only wealth of Ross gear but also Sony cameras, Canon lenses, and a Calrec Argo S audio board...

11/05/2026

Solid State Logic Launches TCA Tour Portable Audio Production System

Solid State Logic (SSL) has announced TCA Tour, a portable fly-away audio production system built from System T components for broadcast, touring, and live prod...

11/05/2026

Riedel Communications Named Official Connectivity Integration Provider for Glasgow 2026 Commonwealth Games

Riedel Communications has announced it will serve as Official Connectivity Integ...

11/05/2026

G&D and NETGEAR AV Launch KVM-over-IP Plugin for Automated Network Configuration

Guntermann and Drunck (G&D) and NETGEAR AV have announced a plugin that automates network configuration for G&D KVM-over-IP deployments on NETGEAR AV Line infra...

11/05/2026

The Famous Group and Elite Edge Announce Unified Ownership

The Famous Group (TFG) and Elite Edge, a production studio specializing in live-action production, show opens, set design, and fabrication for sports and live e...

11/05/2026

SVG All-Stars: Odair Auger, Tech Project Manager, NBCUniversal Telemundo Enterprises

The native of S o Paulo, Brazil, will play a crucial role in the broadcaster'...

11/05/2026

Cobalt Digital to Showcase IPMX/ST 2110 Ecosystem at BroadcastAsia 2026

Cobalt Digital will exhibit its IPMX/ST 2110 product lineup at BroadcastAsia 2026 (Stand 5D2-4), anchored by the COBALT blueCORE family of standalone signal pro...