Welcome to the third instalment of Meet Your Maker Q&A! Meet Your Maker is a series of behind-the-scenes videos and blogs that illustrate the wide range of in-house skillsets used to design and manufacture our market-leading broadcast technology whilst exploring the amazing people behind Calrec.
This week we had the pleasure of speaking with Calrec's Production Manager, Sally Baines, who has worked at Calrec for over two decades about Calrec's robust quality control, the benefits of having flexible, knowledgeable teams in an ever-changing industry and maintaining the quality and efficiency our customers demand.
1. What is your primary role with Calrec and what does it entail?
I primarily manage the teams' productive efforts by allocating and planning tasks, making sure everyone is clear about what they should be doing and everything is working efficiently. I also balance the teams' skillsets to best meet demand. I am a hands-on Production Manager so when there's anything additional required on the shop floor I get to help out' and assemble, though I'm no longer as skilled as the rest of the team so I usually get to do the jobs no-one else likes doing!
2. What teams make up the Production department?
We have six departments that make up Production: Stores, Wiring, Assembly, Test, and Desk Test cover the productive side; Production Support, Purchasing, and Shipping are admin based.
I look after Stores, Wiring and Assembly, although a lot of the jobs we do cross over to other departments, so we are all quite flexible.
3. What is each team responsible for? How do they work together?
We all work towards the same end goal - producing market-leading equipment for our customers! - but we try to be flexible within our teams so it's essential that all our staff are multi-skilled. For example, if we have a stores person off, it's not uncommon for an Assembler to go help in stores. Multi-skilled training helps us create a wide range of skillsets, so that's vital.
4. How have processes changed over the last 10 years? How has that affected skillsets within the department?
There have many changes at Calrec over the years. I have worked at Calrec for over two decades, so the biggest shift in my time has been the move to digital consoles, and with more and more IP connectivity our skillsets have had to continue to adapt! While the technology has changed, our people are extremely knowledgeable, with many of us having been at Calrec for a long time. Being flexible has allowed us to develop as a company creating the best teams for the job, maintaining the quality and efficiency our customers demand.
5. How important are test procedures? How are they done and how does that feed back into the system?
Having accurate test procedures are the cornerstone of what we do. We have a number of test procedures in place at different stages of production, and anything that needs testing has a detailed procedure. These are initially developed at the prototype stage, so when a product is ready for production they should go through smoothly. As things evolve, so test procedures are constantly updated.
6. Can you tell us a little about the Brio department? How many people work on Brio and is it independent
Brio is a great product for us to assemble and test! We have a dedicated area within the department and the processes of building Brio's can be done in parallel with each other, which makes it quite easy for us to do three a day from start to finish. When one panel has had its overlays, gasket and windows fitted another assembler will then fit the faders, PCBs, knobs, etc. This way we can wire the chassis in parallel, fit all the boards, the PSU's, and the panels, before more testing of individual desks. Finally, they are ready to go out of the door!
7. How does production get involved in prototyping?
When prototypes are released, we have the job of building and testing them. Build information is produced at the time of build; this could be just a few photos and words at this point, and we can identify any issues or changes which need addressing and add to the prototype sheet. In this way, we can continually refine the process until the prototype is perfect.
As all R&D, mechanical design and build are done in the same building, Calrec's prototyping process is extremely efficient and it allows us to maintain very tight quality control. It also enables us to undertake custom work for customers in a very timely fashion.
To view Calrecs product range click here
Most recent headlines
05/01/2027
Worlds first 802.15.4ab-UWB chip verified by Calterah and Rohde & Schwarz to be ...
04/08/2026
Dalet, a leading technology and service provider for media-rich organizations, t...
04/07/2026
April 7 2026, 19:00 (PDT) Detective Conan: Fallen Angel of the Highway Opens in...
01/06/2026
January 6 2026, 05:30 (PST) Dolby Sets the New Standard for Premium Entertainment at CES 2026
Throughout the week, Dolby brings to life the latest innovatio...
18/05/2026
Despite a bumpy start to the year, the provider of event-production support and ...
18/05/2026
Daktronics has partnered with the University of North Carolina to manufacture and install 11 LED displays totaling more than 10,000 square feet and more than 14...
18/05/2026
CBS LA has announced a multi-year partnership with the Los Angeles Rams, covering exclusive local broadcasts of Rams preseason games, weekly year-round programm...
18/05/2026
Skyline Communications has announced an integration between its DataMiner xOps p...
18/05/2026
eCLUTCH, the hybrid esports platform powered by iKOMG, has announced an expansion of its distribution across Europe, MENA, Africa, and Asia, along with new cont...
18/05/2026
Behind The Mic provides a roundup of recent news regarding on-air talent, includ...
18/05/2026
With 22 games this season, the production team looks forward to tweaking and enhancing the coverage
After 8,660 days off the air, the WNBA returned to NBC yest...
18/05/2026
(L-R) Midori Francis and Natalie Erika James attend the Saccharine premiere during the 2026 Sundance Film Festival at The Ray Theatre on January 22, 2026, in ...
18/05/2026
Last night, the Spotify Podcast Awards in Mexico returned to the country's capital. Now in its second year, the evening honors creators whose voices are hel...
18/05/2026
ZEN-Core synth goes mobile
Roland's powerful ZEN-Core software synthesizer has just been introduced to the iPad, offering a convenient entry point into ...
18/05/2026
Versatile new limiter plug-in announced
Based in Sheffield, UK, fedDSP offer a range of plug-ins that span the music production, live sound and high-end med...
18/05/2026
A new use for convolution?
Viiri Audio's debut plug-in aims to do something a little different with convolution processing, allowing users to adjust all...
18/05/2026
Delta Goodrem shines for SBS as more than 3.27 million Australians tune in for E...
18/05/2026
The Australian Defence Force uses L3Harris T4 and T7 robots for explosive ordnan...
18/05/2026
Continued investment across Europe and Germany is expanding local teams and improving access to stock, regional expertise, and specialist broadcast support.
CV...
18/05/2026
18 May 2026
Dubai and New York, May 18, 2026 - VEON Ltd. (NASDAQ: VEON), a glob...
18/05/2026
Monday 18 May 2026
Sky News offers ad-free podcasts and bonus episodes for just...
18/05/2026
Comscore March 2026 Consumer AI Chatbot Usage Rankings Show Claude Gaining Share OpenAI's ChatGPT maintains lead while Anthropic's Claude continues to c...
17/05/2026
Delta Goodrem's Eurovision Eclipse marks end of a stellar run
17 May, 2026
Media releases
Bulgaria wins Eurovision 2026
Relive every spellbinding mome...
17/05/2026
Back to All News
Oasis Premieres on Netflix June 19
Entertainment
17 May 2026
GlobalSpain
Link copied to clipboard
Summer, sunshine, the beach, parties. T...
16/05/2026
Helps to deliver a clean, balanced midrange
Developed alongside Newfangled Audio, the latest plug-in in Eventide's software collection has been designed...
16/05/2026
Brings onboard stem rendering to RANE System One
Engine DJ have just released Engine DJ 5.0, a free update for their Engine DJ OS embedded hardware and Engi...
16/05/2026
Boris FX Continuum Pairs AI Precision and Advanced Creative Controls
Jessie Electa Petrov May 16, 2026
0 Comments
The 2026.5 release adds automatic de...
16/05/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/05/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/05/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/05/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
15/05/2026
Seattle Sounders FC and Seattle Reign FC, in partnership with RAVE Foundation an...
15/05/2026
Dan Brumm has served as sound designer on Bluey, the Australian children's t...
15/05/2026
The Professional Audio Manufacturers Alliance (PAMA) and Shure Incorporated are accepting applications for the 6th annual Mark Brunner Professional Audio Schola...
15/05/2026
Netflix has announced an expanded NFL schedule for 2026 and beyond under a four-year partnership extension with the NFL through the 2029-30 season. Each season,...
15/05/2026
Ateme is supporting TVRI (Televisi Republik Indonesia) with a contribution and d...
15/05/2026
Concacaf has announced the launch of a new website and mobile app built on Deltatre's FORGE platform. Concacaf.com and the mobile app, available on iOS and ...
15/05/2026
Eutelsat has announced the launch of QBC Business Economic Channel by Qatar Media Corporation, broadcasting in 4K/UHD via Eutelsat's 7/8 West video neighbo...
15/05/2026
Major League Soccer has announced four original content series timed to the 2026...
15/05/2026
The Alliance for IP Media Solutions (AIMS) has announced it will exhibit and present at InfoComm 2026, taking place June 13-19 at the Las Vegas Convention Cente...
15/05/2026
InfoComm 2026 will take place June 13-19 (exhibits June 17-19) at the Las Vegas Convention Center. The show will include sessions and exhibits covering broadcas...
15/05/2026
Tracy McGrady's Ones Basketball League (OBL) and FuboTV Inc. have announced ...
15/05/2026
Disguise has partnered with Creative Technology (CT) to deliver visual playback ...
15/05/2026
Sony Electronics has announced two new products for professional imaging: the Alpha 7R VI full-frame mirrorless camera and the FE 100-400mm F4.5 GM OSS super-te...
15/05/2026
In-venue and creative video staffers at the professional and collegiate level ha...
15/05/2026
Ratings Roundup is a rundown of recent rating news and is derived from press rel...
15/05/2026
For sports organizations, the most valuable assets are often the most sensitive:...
15/05/2026
The NFL's broadcast partners released their 2026 regular season schedules ye...
15/05/2026
Besides drawing on experience with boxing, the production integrates specialty c...
Welcome to the third instalment of Meet Your Maker Q&A! Meet Your Maker is a series of behind-the-scenes videos and blogs that illustrate the wide range of in-house skillsets used to design and manufacture our market-leading broadcast technology whilst exploring the amazing people behind Calrec.
