Welcome to the seventh instalment of Meet Your Maker Q&A! Meet Your Maker is a series of behind-the-scenes videos and blogs that illustrate the wide range of in-house skillsets used to design and manufacture our market-leading broadcast technology whilst exploring the amazing people behind Calrec.
This week we spoke to Gary Burns, Calrec's Compliance Electrical Design Engineer. Gary knows why responsible manufacturers run regular EMC emission and ESD tests, and explains why he is already obsessing over the damage the open road can cause to an audio console even before the prototyping phase.
1. What is your role and what does it entail?
I am responsible for all areas relating to product compliance. This includes EMC and safety testing of products to ensure they adhere to the relevant standards. My role also includes product design, at which stage I can ensure all product compliance aspects are addressed. By designing for compliance upfront, we save on costly re-testing and re-design during product development.
2. What are the international standards that Calrec adhere to?
Calrec sells its products worldwide. As a result, we need to adhere to globally accepted international standards for professional audio equipment.
The standards we adhere to are constantly changing so we have to work hard to stay up-to-date and maintain compliance across our full product range. We are currently in the process of re-testing to the new IEC62368 safety standard, which comes into force in December 2020.
3. Why is it important to meet these standards?
This allows us to sell our products internationally, guaranteeing to both our customers and distributors that our products will be safe to use and compatible with other electrical devices in their regions. It is a legal requirement to meet these standards.
4. How does the wider broadcast environment influence development?
Across the industry, we are seeing the move to IP-based systems in broadcast. This means many of the specific standards for professional audio equipment have been combined with standards for IT-type products. This has resulted in the re-classification of our products and hence changes to requirements to meet these new standards.
A good example of this is the new IEC62368, which attempts to bring together a more common set of requirements for a wider range of products. This has resulted in changes to vent design with regard to fire safety.
5. What equipment does Calrec use in-house, and how does that make the process more efficient?
We use only very basic in-house test equipment to pre-test designs before testing externally at professionally certified test houses; however, at the early design stage, we make use of PCB and thermal simulation tools to help us design compliant solutions. We run in-house EMC emissions and ESD tests at each stage of prototyping to ensure that by the time we get a final product, we have a high level of confidence in achieving a pass. By designing for compliance and testing each design iteration, we reduce the total number of development cycles required.
6. What exactly is an anechoic chamber? What is the advantage of having one on-site at Nutclough Mill?
An anechoic chamber is a room designed to prevent the refection of electromagnetic waves. The small, custom-built chamber we have at the Mill allows me to test the level of electromagnetic radiation produced by a product in isolation. This is a great advantage as this is one of the most common reasons for products to fail EMC testing and allows me to test as early and often as required. Booking time in an external chamber is both expensive and inflexible.
7. Why is EMC/ESD compliance so important?
It is important because it cannot only prevent our products from working or being damaged but also avoids them affecting other systems around them which may have critical functions.
8. What environmental considerations are tested, and why?
Our products are designed to work in somewhat harsh environments, such as high temperatures or altitude. They are often installed in cramped spaces in outside broadcast units where they will experience shock and vibration. To perform reliably in these environments this needs to be considered and tested during the design phase. To achieve this, we test all our products over a wide range of temperatures and, where necessary, vibration test.
We also consider the environmental impact of our products and where possible utilise recyclable materials in both the product itself and the packaging. All our products meet the requirements of the EU RoHS directive.
Missed our previous Meet Your Maker Q&As?
Take a look at the following:
First Instalment of Meet Your Maker with Gareth Frimston, Product Manager
Second Instalment of Meet Your Maker with Darren Silcock, Lead Customer Support Engineer
Third Instalment of Meet Your Maker with Sally Baines, Production Manager
Fourth Instalment of Meet Your Maker with Andrew Munt, Software Manager
Fifth Instalment of Meet Your Maker with Maria Mitchell, Senior Product Test Engineer
Sixth Instalment of Meet Your Maker with Joe Gulaiczuk, Project Engineer
To view Calrecs product range click here
Most recent headlines
05/01/2027
Worlds first 802.15.4ab-UWB chip verified by Calterah and Rohde & Schwarz to be ...
07/10/2026
Dalet, a leading technology and service provider for media-rich organizations, today announced the latest Long-Term Supported (LTS) release of Dalet Flex. Build...
06/09/2026
June 9 2026, 23:00 (PDT) Dolby and MagentaTV Bring Fans Closer to the FIFA Worl...
04/08/2026
Dalet, a leading technology and service provider for media-rich organizations, t...
16/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
16/07/2026
Zixi, a leader in live video delivery and workflow orchestration, and Comcast Technology Solutions (CTS) today announced a strategic new integration to deliver ...
16/07/2026
Blackmagic Design Cameras Capture Immersive Flight for New Cirrus App
Brie Clayton July 15, 2026
0 Comments
Leader in Personal Aviation taps URSA Cin...
16/07/2026
XenData Announces LTO Archive Appliances with both File and S3 Object Storage In...
15/07/2026
The 2026 FIFA World Cup is a big deal for DAZN, which has distribution rights in three markets: Italy, Spain, and Japan. Each requires a different editorial app...
15/07/2026
As sports-media organizations manage rapidly growing content libraries and incre...
15/07/2026
HBS director of digital Johannes Franken talks SVG Europe through the operation built to serve FIFA World Cup 2026 rights holders remotely from Stratford, east ...
15/07/2026
IBC has unveiled the conference program for IBC2026, with this year's event ...
15/07/2026
Software-defined wideband RF platform supports 96-kHz monitoring, streamlined fr...
15/07/2026
New AI-powered module enables broadcasters and content owners to extract dialogu...
15/07/2026
Weeklong gathering at EBU headquarters will test new IPMX capabilities and expand certified product ecosystem...
15/07/2026
Force Tech has announced the appointment of Bryan Adams, CTS, as Vice President of Integration. Adams will oversee AV and broadcast integration project delivery...
15/07/2026
USA Sports has announced an exclusive English-language agreement with the Bundes...
15/07/2026
ITV Sport's FIFA World Cup 2026 coverage has been produced from one of the m...
15/07/2026
Program will provide professional camera kits, training, and technical support to participating local newsrooms...
15/07/2026
San Francisco church becomes first U.S. deployment of the 2 M/E production switcher...
15/07/2026
Former ESPN and NFL Network executive to advise startup league on media, distribution, technology, and fan engagement...
15/07/2026
The Houston-based RSN is the live-game home of the Astros and Rockets...
15/07/2026
Launched alongside new FreqSoft installer
Designed to bridge the gap between hardware and software, Freqport's FreqInOut FO1 unit provides a simple way ...
15/07/2026
Save up to 55% on software until 23 July 2026
Expressive E have just launched their Summer Offer sale, with discounts of up to 55% now applied across their ...
15/07/2026
Real-time stem-separation tool updated
zplane have recently released a new and improved version of their real-time stem-separation plug-in which they say ma...
15/07/2026
A new benchmark in bass enhancement
Described as a new benchmark in bass enhancement , Baby Audio's latest release has been designed to augment the lo...
15/07/2026
DMC Production's AR 1 and AR 2 units reverse the conventional OB workflow, keeping all production-critical processing at the venue while operators work remo...
15/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
15/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
15/07/2026
GigaCloud, a leading Ukrainian cloud service provider, and Cubbit, the first geo-distributed cloud storage enabler, today announced a new Business Alliance Part...
15/07/2026
SMPTE, the global society for media professionals, technologists, and engineers, has announced the launch of the SMPTE 110th Anniversary Campaign, a fundraising...
15/07/2026
Studio Technologies, a leading manufacturer of high-quality audio, video, and fiber-optic solutions, unveils the new StudioComm Model 762 Stereo Level Control, ...
15/07/2026
COW Jobs: Producer, Virtual Events - Hybrid, Full Time, Salaried
Brie Clayton July 15, 2026
0 Comments
Producer, Virtual Events (Hybrid | Full-time | ...
15/07/2026
Brazilian media organization builds nationwide CDN with Broadpeak's high-performance software for low-latency streaming and new content distribution service...
15/07/2026
DHD announces a new utility designed to increase the efficiency of its audio mixing systems during initial installation and subsequent configuration.
Anyone w...
15/07/2026
BCNEXXT Brings Next-Generation Vipe to IBC2026, Breaking the 1:1 Channel-to-Server Ratio New innovations liberate broadcasters from legacy playout infrastructur...
15/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
15/07/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
15/07/2026
General-purpose robots and autonomous machines are moving from research labs to ...
15/07/2026
Wednesday 15 July 2026
Screeners and press pack now available: Gomorrah: The Or...
15/07/2026
Trinity's Treasures features Ruth Negga, Eleanor McEvoy, and David Norris, a...
15/07/2026
Join geographer Dr Susan Hegarty, Engineer Tim Joyce and Architect Orla Murphy a...
15/07/2026
Home to leading manufacturers, robotics pioneers, infrastructure builders and iconic gaming companies, of course, Japan is one of the world's centers of AI ...
14/07/2026
South end zone videoboard, cloud-based control system will be ready for 2026 football season...
14/07/2026
Redesigned website, enhanced mobile app unify content, ticketing, and personalized fan engagement...
Welcome to the seventh instalment of Meet Your Maker Q&A! Meet Your Maker is a series of behind-the-scenes videos and blogs that illustrate the wide range of in-house skillsets used to design and manufacture our market-leading broadcast technology whilst exploring the amazing people behind Calrec.
