2016-01-12 | 000-006-550 DE-DE
SCHAEFFLER AG, SCHWEINFURT
Schnelles Anw rmen von XXL-Zahnr dern bis zu f nf Tonnen
FAG HEATER5000 - Induktives Anw rmen f r Bauteile mit bergr e
Schaeffler verhilft dem Kunden, der TAKRAF GmbH, Bauteile von bis zu f nf Tonnen in k rzester Zeit induktiv zu Erw rmen. Das Spezial-Anw rmger t FAG HEATER5000 ist in der Lage die notwenige elektrische Leistung f r Werkst cke dieser Masse aufzubringen. Ausgestattet mit einer neuen Technologie - der Delta-T-Steuerung - ist ein sicheres und gleichm iges Anw rmen m glich, da der Temperaturunterschied zwischen Innerem und u erem der Bauteile berwacht wird. Der Kunde kann durch den Einsatz des FAG HEATER5000 im Vergleich zu herk mmlichen Anw rmger ten Zeiteinsparungen von bis zu 95 Prozent erzielen und somit den Prozess sowie Kosten- und Personalaufwand wesentlich optimieren.
Montage von XXL-Zahnr dern - eine Herausforderung
Als neues Produktfeld fertigt die TAKRAF GmbH Walzenbrecher inklusive der dazugeh rigen Getriebe. Letztere bestehen aus gro en und schweren Bauteilen, wie beispielsweise Zahnr dern mit einem Gewicht von bis zu f nf Tonnen. F r das Anw rmen von kleineren Werkst cken nutzt TAKRAF bereits induktive FAG-Anw rmger te, die f r Massen bis zu 1.200 Kilogramm ausgelegt sind. Da diese f r die gro en Getriebe-Bauteile nicht ausreichend waren, ben tigte der Kunde ein wesentlich leistungsst rkeres Ger t. Der lokale Schaeffler-Vertriebsingenieur leitete diese Anforderung an die zust ndigen Spezialisten aus dem Global Technology Network weiter.
Kundenspezifische L sung mit dem FAG HEATER5000
Schaeffler entwickelte ein spezielles Anw rmger t, das die notwendige elektrische Leistung f r Werkst cke bis zu f nf Tonnen erbringen kann. Um zudem ein sicheres und gleichm iges Anw rmen sicherzustellen, kam eine neue Technologie - die Delta-T-Steuerung - zum Einsatz. Zwei magnetische Sensoren berwachen das Temperaturniveau innen und au en am Werkst ck und drosseln die Leistung, sobald die maximal zul ssige Differenz berschritten wird. Die Gefahr von Gef gever nderungen ist somit minimiert. Der Anw rmvorgang wird beim FAG HEATER5000 ber einen Touchscreen gesteuert und bietet neben der Delta-T-Technik auch die Optionen der Zeit- und Temperatursteuerung. Durch drei verschiedene Standleisten k nnen Bauteile mit unterschiedlichem Innendurchmesser angew rmt werden. Ein Schaeffler-Experte nahm den FAG HEATER5000 selbst beim Kunden mit in Betrieb und vermittelte dabei Funktionsweise und Besonderheiten. TAKRAF konnte durch den Einsatz des Spezial-Anw rmger ts den Montageprozess wesentlich verbessern. Bereits bei einem Zahnrad mit nur 2.000 Kilogramm, das bislang mit dem FAG HEATER1200 erw rmt wurde, konnte die Zeit von sechs Stunden auf 20 Minuten verk rzt werden.
Die induktiven Anw rmger te der FAG-HEATER-Reihe erf llen h chste Standards in den Bereichen Qualit t und Sicherheit. Die unterschiedlichen Gr en aus dem Standardsortiment decken bereits eine weite Bandbreite an Anforderungen ab. Vom kleinsten Ger t, dem FAG HEATER10 bis zum gr ten, dem FAG HEATER1200 lassen sich W lzlager und andere Werkst cke von zehn bis zu 1.200 Kilogramm schnell und effektiv erw rmen. Passendes Zubeh r, wie verschiedene Leisten, das dazugeh rige Spezial-Fett, hitzebest ndige Handschuhe und eine Abdeckhaube werden von Schaeffler standardm ig mitgeliefert. Die kostenfreie Ger te-Auswahl-Software FAG Heating Manager unterst tzt den Anwender bei der Auswahl des optimalen Anw rmger ts f r das Erw rmen von W lzlagern. Die Software steht auf der Webseite www.schaeffler.de in der Mediathek zum Download bereit.
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2016-01-12 | 000-006-550 DE-DE
