2014-08-21 | 000-005-219 DE-EN
SCHAEFFLER AG, SCHWEINFURT
The FAG SmartCheck on the path towards Industrie 4.0
Schaeffler is a partner in the e-F@ctory Alliance from Mitsubishi Electric Europe
By becoming a partner in the e-F@ctory Alliance from Mitsubishi Electric Europe, Schaeffler is taking a groundbreaking step in the direction of Industrie 4.0. The FAG SmartCheck is playing the leading role in this process. Since its product launch in 2011, the compact vibration sensor has proved its effectiveness and has been continuously further developed. Today, the FAG SmartCheck is one of the few solutions on the market that is both suitable for use as an individual monitoring device for smaller redundant units and for integrated concepts, such as comprehensive monitoring. With the e-F@ctory Alliance from Mitsubishi Electric Europe, Schaeffler has found a partner, who on the one hand makes it possible to access automation control units and process control systems, and on the other hand, pursues the same objectives for its customers as Schaeffler - that is, to reduce the overall costs of production and maintenance and to increase productivity. As part of the e-F@ctory Alliance, Mitsubishi Electric Europe joins forces with partner companies that are recognized technology and market leaders in their respective business areas. Together they ensure that their customers are always offered the best possible complete solution for their respective automation project.
Comprehensive condition monitoring of machines and systems
Increasing energy costs require the implementation of lean production and of maintenance measures that are based on proven findings. This is how, for example, combined condition and energy monitoring systems create the required transparency, from the production level to the control level. To ensure that this level of transparency is achieved, the joint solution provided by the e-F@ctory partnership, combines the Mitsubishi Electric control unit with the FAG SmartCheck to form a pre-configured overall solution for the customer. This facilitates an automated link from the manufacturing level through to the control level. In contrast to conventional monitoring concepts that often only measure conventional values, such as temperature, pressure, and operating hours, the FAG SmartCheck provides additional vibration-based parameters. In conjunction with the Mitsubishi control unit, it is therefore possible to develop a comprehensive solution for assessing the condition of a machine or system. The data can be sent via Ethernet (e.g. Ethernet TCP/IP protocols or web services) to other data receivers, such as the automation control units of other manufacturers or database supported receivers, such as SCADA or MES systems. Experts from Schaeffler and Mitsubishi Electric provide support during project planning, ranging from defining the measurement point through to ensuring connections to the customers own systems, such as SAP and Oracle. The scalable monitoring system provides high system availability and contributes towards ensuring trouble-free, continuous operation. The overall system efficiency and energy efficiency are also very closely linked. Furthermore, the solution allows predictive maintenance to be carried out. This not only reduces lifecycle costs but also plays a role in reducing energy consumption thanks to its ability to detect early signs of wear.
Successful use of the joint monitoring solution in a wastewater treatment plant
The sewage treatment plant in Rotenburg an der Fulda has treatment capacity for 34,000 residents (population equivalent) and serves approximately 20,000 people. At the secondary sedimentation tank, three Archimedes pumps are connected to the return activated sludge pumping station. Within the space of approximately one year, one of the three screw pumps failed due to a fault in the design. Due to bearing damage, the gear block was literally torn apart and had to be entirely replaced. This resulted in costly and time-consuming repair work. A condition monitoring system comprising a Mitsubishi control unit and three FAG SmartCheck devices was installed on the three pumps to help solve the problem. The FAG SmartCheck devices measure the vibrations and temperature of the gearbox. In the event of changes in vibration, the system provides data at an early stage about these deviations, which can be the initial signs of potential damage. In the event of irregularities, a detailed error message is sent to the customer's control system via the Mitsubishi control unit, which was integrated into the customers' process. This ensures that the problem can be rectified quickly and in a target-oriented manner.
Most recent headlines
05/01/2027
Worlds first 802.15.4ab-UWB chip verified by Calterah and Rohde & Schwarz to be ...
01/06/2026
January 6 2026, 05:30 (PST) Dolby Sets the New Standard for Premium Entertainment at CES 2026
Throughout the week, Dolby brings to life the latest innovatio...
01/05/2026
January 5 2026, 18:30 (PST) NBCUniversal's Peacock to Be First Streamer to ...
01/04/2026
January 4 2026, 18:00 (PST) DOLBY AND DOUYIN EMPOWER THE NEXT GENERATON OF CREATORS WITH DOLBY VISION
Douyin Users Can Now Create And Share Videos With Stun...
08/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
08/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
08/01/2026
Maxon's new release of Cinebench features performance enhancements and adds support for the latest Nvidia and AMD GPUs as well as Apple Silicon.
Maxon is t...
08/01/2026
Zixi, the industry leader in IP-based video transport and orchestration, today announced the appointment of Heather Mellish as Vice President, Global Sales.
In...
08/01/2026
Pebble, the leading automation, content management and integrated channel specialist, has provided a complete update of its installation at Canal Sur in Spain. ...
08/01/2026
iWedia, a global leader in software solutions for connected TV devices, proudly announces the success of its collaboration with Panasonic on the Z95B OLED TV, o...
08/01/2026
Secuoya Chile, a leading provider of television content creation and supporting services, has invested in Ikegami UHK-X600 and UHL-X40 broadcast cameras as the ...
08/01/2026
Kiloview, a global leader in AV-over-IP solutions, will showcase its latest innovations at ISE 2026, highlighting the continued evolution of its complete, light...
08/01/2026
iWedia, a global leader in software solutions for connected TV devices, and Realtek, a leading global SoC design house, today announced the next phase of their ...
08/01/2026
CJP Broadcast has completed a new pitch-side media installation for Cinderford RFC, creating a flexible production setup that supports match coverage, coaching ...
08/01/2026
PlayBox Neo further drives momentum in Playout, Streaming, Media Management and Delivery
"With a brand new year at PlayBox Neo already off to a flying start, I...
08/01/2026
Boston Conservatory at Berklee Presents Second Annual Commercial Dance BFA Conce...
07/01/2026
SVG Summit 2025: All General Sessions Now Available to Watch on SVG PLAYThe SVG Summit celebrated its 20th edition with a loaded agendaBy Brandon Costa, Directo...
07/01/2026
NBCU's Brings Rinkside Live' and Courtside Live' Features to Peaco...
07/01/2026
Spotify is launching a week-long celebration spotlighting creators at the center...
07/01/2026
We know people use Spotify not just to listen, but to share the songs, podcasts, and audiobooks they love with their friends and family. When we launched Messag...
07/01/2026
This week, all eyes are on the podcast industry as the Golden Globes recognizes ...
07/01/2026
Podcasts are stepping onto a new stage this week as the Golden Globes recognize the medium for the first time. To mark this milestone moment, we're hosting ...
07/01/2026
The National Film and Video Foundation (NFVF), in collaboration with a distributor, is commissioning new micro-budget fiction feature films and invites eligible...
07/01/2026
NASA's Space Launch System rocket carrying the Orion spacecraft launches on the Artemis I flight test, Wednesday, Nov. 16, 2022, from Launch Complex 39B at ...
07/01/2026
For the first time ever, new C' variants allow international users to interoperate with U.S. personnel via NSA-certified cryptography....
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Share Share by:
Copy link
Facebook
X
Whatsapp
Pinterest
Flipboard...
07/01/2026
Abu Dhabi, UAE 7, January 2026 - Abu Dhabi Police and Space42 (ADX: SPACE42), ...
07/01/2026
Back to All News
The Trailer of Paparazzi King: The 5-Episode Docuseries Coming...
07/01/2026
Back to All News
Netflix Supports Warner Bros. Discovery Board's Commitment...
07/01/2026
Back to All News
What Next? Netflix Reveals Series, Films and Games Coming in 2026
Entertainment
07 January 2026
Global
Link copied to clipboard
Download ...
07/01/2026
AI has transformed retail and consumer packaged goods (CPG) operations, enhancin...
06/01/2026
Peacock Bringing Dolby Vision and Dolby Atmos to Live Sports ContentPeacock is the first streamer to embrace Dolbys full suite of advanced picture/sound innovat...
06/01/2026
SVG Europe Audio: Listening to the sounds of powder and ice at Milano Cortina wi...
06/01/2026
Quintar Meta Spatial SDK Integration Promises Next-Level XR ExperiencesBy Ken Kerschbaumer, Editorial Director
Tuesday, January 6, 2026 - 9:41 am
Print This...
2014-08-21 | 000-005-219 DE-EN
