
Mit der Stereo-3D-Kamera Ensenso bietet IDS eine industrietaugliche L sung f r Robot Vision Anwendungen an, die nicht nur in Sachen Pr zision berzeugt. Die Kamera ist einfach zu integrieren, macht aufw ndige Technik berfl ssig und setzt auch in punkto Schnelligkeit neue Ma st be. Selbst komplexe Anforderungen, wie der Griff in die Kiste, k nnen damit wirtschaftlich, prozesssicher und mit vergleichsweise hohen Taktraten realisiert werden. Die bsAutomatisierung nutzt die Vorteile der Ensenso und setzt die Stereokamera in ihren standardisierten Bin-Picking-Zellen ein. Die Roboter-zellen erreichen Taktzeiten von unter 10 Sekunden, was mit herk mmlichen L sungsans tzen, wie z.B. dem Lichtschnittverfahren, nicht zu realisieren w re.
Die Ensenso - erh ltlich mit USB- und demn chst auch mit GigE-Anschluss - ist ein Novum auf dem Markt, denn sie integriert nicht nur zwei Global Shutter CMOS-Sensoren mit WVGA-Aufl sung und eine leistungsf hige Software in einem sehr kompakten Geh use, sondern auch einen Infrarot-Patternprojektor. Dieser wirft ein zuf lliges Punktmuster auf das aufzunehmende Objekt, womit auf dessen Oberfl che nicht oder schwach vorhandene Strukturen erg nzt bzw. hervorgehoben werden. Das Objekt wird dann von den beiden Bildsensoren entsprechend des Stereo-Vision-Prinzips erfasst und mittels der geometrischen Zusammenh nge der Triangulation werden schlie lich f r jeden Bildpunkt die 3D-Koordinaten rekonstruiert bzw. berechnet.
Selbst wenn relativ monotone Bauteile in der Kiste aufgenommen werden, l sst sich so ohne zus tzlichen technischen Aufwand ein praktisch l ckenloses, vollfl chiges und detailreiches 3D-Bild generieren. Das alles funktioniert in wenigen Millisekunden. Damit lassen sich die Anspr che an Taktrate, Verf gbarkeit und Wirtschaftlichkeit von Robot Vision-Applikationen unter den sprichw rtlichen Hut bringen. Die Kamera ist f r Arbeitsabst nde von 260 mm bis 1400 mm und f r variable Bildfelder konzipiert. Mit den angebotenen Brennweiten von 3,6 bis 16 mm l sst sich ein breites Entfernungs- und Gr enspektrum abdecken. Trotz der beiden Sensoren und des eingebauten Projektors misst sie nur ca. 150 x 45 x 45 mm.
OEMs und Systemintegratoren, wie die bsAutomatisierung, profitieren von einem weiteren Vorteil. Die Ensenso ist sofort einsatzf hig und liefert metrische 3D-Daten bereits out of the box . Somit kann die Kamera sofort eingebaut werden. Lediglich der Roboter muss noch zur Kamera kalibriert werden, was z.B. sehr einfach mittels einer am Greifer montierten Kalibrierplatte erfolgen kann. Die Software errechnet daraus die Montageposition der Kamera und die 3D-Daten werden sofort im Koordinatensystem des Roboters repr sentiert. Die erfassten Bilder k nnen mit g ngigen BV-Programmen, wie z.B. Halcon, ausgewertet werden. Eine entsprechende Schnittstelle ist - neben einem API f r C, C++ und C# - im Softwareumfang der Ensenso enthalten.
Unter www.ids-imaging.de (Support/Gut zu wissen) findet sich eine ausf hrliche Applikationsbeschreibung sowie ein Video zu der Bin-Picking-L sung.
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