Moving from solvent to water-based cleaning
Fujifilm's old pot cleaning process involved solvents being sprayed on the walls of the mixing vessels at pressures in excess of 70 bars, thereby removing traces of the ink and decontaminating the surfaces of the pots. This method used around 72,000 litres of chemical-based solvent and generated around 22,000 litres of waste per year.
After the cleaning process, the used solvent, saturated with ink, was pumped into a 24,000 litre storage tank at the Broadstairs site. When full, the tank was drained by a specialist contractor and the solvent waste was removed from the site, via road tanker, to a chemical re-processor. At the re-processor, the waste was separated through distillation, enabling 75% of the solvent to be returned to Fujifilm and used again. A limitation of this method was its inefficiency, with 25% of the material being lost in the recycling process.
In stark contrast, the new Proteus machine and water-based fluids, generate minimal chemical waste and VOCs. With Ambimization , Fujifilm has managed to reduce solvent waste output at its Broadstairs site. This is not only better for the environment, but safer and more pleasant for the on-site Fujifilm team who handle the ink pots before and after cleaning. Fujifilm has reduced its VOC emissions by 91% since switching to the Proteus and Ambimization process.
Reduced fire risks & energy consumption
An additional safety benefit of Ambimization is that it eliminates fire risk - and this is further facilitated by the Proteus machine. With the traditional cleaning method, the solvent formed fine aerosol particles during each cleaning event, because of the high pressure deployed. This created an explosive (ATEX) atmosphere. Although ATEX equipment was installed and steps were taken by staff to reduce this fire risk, the risk still posed a threat.
Moving forward with the Proteus machine, Fujifilm will be able to remove all ATEX rated equipment and save on time that would otherwise have been spent on ATEX health and safety measures within the pot wash area. The Proteus machine is also expected to reduce energy usage by 110,000 kWh per year, making it a hugely worthwhile investment.
Key takeaways
Fujifilm's ink R&D and manufacturing facility in Broadstairs, Kent, has regularly made the news as a four-time winner of the UK's Best Process Plant in 2013, 2015, 2016 and 2017, but it is for its sustainability initiatives that it is now rapidly creating waves.
Fujifilm has paved the way for more ink and coating manufacturers to implement Ambimization by being the first company in the world to pioneer the technology. Since Fujifilm onboarded Ambimization - and the Proteus pot wash machine - Terrafend has introduced the technology to seven additional international major coating and composite manufacturers.
Switching to Ambimization has delivered the following objectives:
Provided a green / sustainable pot cleaning process
Reduced VOC emissions at the Broadstairs site
Reduced energy consumption by approximately 110,000 kWh per year during the pot cleaning process
Future-proofed the Broadstairs site's pot cleaning capability
Eliminated the Broadstairs site's DSEAR risk
Gary Burgess, Manufacturing and CI Manager at FUJIFILM Speciality Ink Systems, comments:
We're thrilled to be the first company in the world to have trialled an Ambimization Proteus machine, installed at our Broadstairs ink manufacturing site. Although the digital ink market continues to grow, screen and flexo inks are still used for a number of printing applications. We've taken a step to reduce waste and energy when it comes to cleaning our ink pots. During the process, we've also reduced VOC emissions and eliminated the site's largest risk. Emily Cassius, Head of Business Development at Terrafend, adds:
This cleaning technology has huge potential to help leading brands - like Fujifilm - to operate more efficiently while reducing risk, waste and carbon footprints. We are pleased to have helped them boost their sustainability credentials and look forward to a continued partnership.
Daniel PorterAD | Communications
E: dporter@adcomms.co.uk
Tel: +44 (0)1372 464470
Back to List
Most recent headlines
05/01/2027
Worlds first 802.15.4ab-UWB chip verified by Calterah and Rohde & Schwarz to be ...
09/10/2026
September 10 2026, 06:00 (PDT) Dolby Expands Dolby OptiView Platform with New Capabilities at IBC 2026
New Sports Intelligence helps providers better unders...
08/10/2026
Modern venues have come a long way since the tinny, echoing audio of the mid 20t...
08/10/2026
ESPN's first Super Bowl production will stream in English and Spanish on Disney+, while the ESPN App carries the full slate of game, ManningCast, studio, an...
08/10/2026
From high-school videoboards to War Eagle Productions, the Opelika native is learning how to lead shows and capture big moments
The future of live sports produ...
08/10/2026
The Television Academy and Prime Video have announced a six-year agreement making Prime Video the exclusive global home of the Emmy Awards beginning with the 20...
08/10/2026
Techex will exhibit at NAB Show New York 2026 (Booth 623, Javits Center, October...
08/10/2026
X Games has announced the appointment of Steve Rogers as Chief Operating Officer. Rogers previously served as COO of World Supercross and spent nearly a decade ...
08/10/2026
Fonn Group has appointed Trevor Spielmann as Sales Director for Germany, Austria, and Switzerland. Spielmann joins from EVS, where he held sales and business de...
08/10/2026
The flagship program will originate from major PG events with a four-camera production, live distribution across PGTV, social platforms
Perfect Game is bringin...
08/10/2026
Innovation rarely happens in a vacuum. More often, it happens at the point of collision: when worlds that have run on separate tracks begin to converge. That is...
08/10/2026
For decades, the production and broadcast services business has run on a familia...
08/10/2026
Uplynk, Zixi, BroadView Software, and Grass Valley have published The IP Converg...
08/10/2026
The NFL has announced the return of the Big Data Bowl, the league's analytics competition, now in its ninth year and again powered by AWS. Registration is o...
08/10/2026
Eutelsat has renewed its partnership with T l diffusion d'Alg rie (TDA), Algeria's national broadcasting network operator, for continued distribution of...
08/10/2026
Disney will livestream Super Bowl LXI on February 14, 2027, alongside the game's broadcast on ESPN and ABC. All Disney subscribers in the United States wi...
08/10/2026
RHStv and Red House Streaming have announced an expansion of their partnership w...
08/10/2026
Gray Media has announced a distribution agreement with TEGNA and DAZN to simulca...
08/10/2026
SVG readers can save 10% on registration and receive a complimentary Solutions H...
08/10/2026
PROTON Camera Innovations GmbH has been named a recipient of a 2026 Technology a...
08/10/2026
Industry leaders discuss real-world cloud workflows for live game production, pl...
08/10/2026
The next-gen audio technology joins Dolby Vision as part of Apple TV's immersive F1 experience...
08/10/2026
David France, Jesse Short Bull, Mato Wayuhi, N. Bird Runningwater, Jodi Archambau, Jhane Myers, Paul McGuire, Amber Morning Star Byars, Holly Macarro, Nick Tils...
08/10/2026
Dynamic panning plug-ins get an upgrade
Sound Particles have just announced major updates for two of their popular dynamic panning plug-ins. Energy Panner 2...
08/10/2026
New expandable instrument boasts full DMNO engine
UDO Audio have just announced the upcoming release of a new, expandable synth that packs the power of the ...
08/10/2026
Two new subwoofers added to monitoring line-up
ADAM Audio's monitoring range has just been expanded with two new DSP-equipped subwoofers, the Sub8 PRO a...
08/10/2026
eds3_5_jq(document).ready(function($) { $(#eds_sliderM519).chameleonSlider_2_1({ content_source:......
08/10/2026
Calrec gives broadcasters freedom of choice at NAB Show New York We're looking forward to meeting up with you all at NAB New York on 21st-22nd October.
Cal...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Globecast, a leading provider of broadcast, media and entertainment managed services, will showcase its next generation of media orchestration services at NAB S...
08/10/2026
Clear-Com played a critical role in the production communications infrastructure for Rock in Rio 2026, one of the world's largest and most recognized music...
08/10/2026
Sohonet Launches ClearView Rush: A Leap Forward in Studio Review, Built for Crea...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Ikegami announces a major expansion to its range of broadcast-quality live production cameras. Scheduled for introduction on Ikegami booth 708 at NAB New York, ...
08/10/2026
Calrec will be located at Booth 444.
Freedom to choose
The media landscape is evolving quickly, and the broadcasters best placed for what comes next will be...
08/10/2026
LiveU has announced that CRD Audiovisuel relied on LiveUs LU900Q intelligent production unit, with built-in native LiveU IQ (LIQ ) connectivity, to deliver live...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Share
Copy link
Facebook
X
Linkedin
Bluesky
Email...
08/10/2026
Marshall Electronics, a globally recognized provider of high-performance video solutions for broadcast, streaming, AV and professional production, will exhibit ...
08/10/2026
14-hour package also includes A Remarkable Place to Die season 2 as well as libr...
Moving from solvent to water-based cleaning 
